ColdLand Knife Kit Instructions

Congratulations on your acquisition of ColdLand DIY knife making kit and starting your journey into knife making! We’re excited to welcome you to this rewarding endeavor.

This kit contains all the essential components to help you assemble your first custom knife. Follow these step-by-step instructions carefully, and you'll have a functional and beautiful knife to be proud of.

 

Kit Components

Before starting, ensure your kit includes the following items:

  1. Blade Blank: Pre-shaped and pre-sharpened blade.
  2. Handle Scales: Two pieces of wood, micarta, or other material for the handle.
  3. Pins or Mosaic Pins: Metal rods or screws to secure the handle.
  4. Optional Components: Bolsters, liners, or spacers for added design features.
  5. Instructions and Diagram (optional): A blueprint for reference.

 

Tools You Will Need

Ensure you have the following tools on hand:

  • Clamps: For holding the handle securely during assembly.
  • Drill and Bits: To drill pinholes (if not pre-drilled).
  • Files and Rasps: For shaping the handle.
  • Safety Gear: Safety goggles, gloves, and a dust mask.
  • Workbench or Vice: A stable workspace for assembly.
  • Ruler and Marker: For precise measurements and marking on scales.
  • Epoxy Adhesive: For attaching the handle scales to the blade tang.
  • Sandpaper: Various grits (coarse to fine) for shaping and finishing the handle.

 

ASSEMBLY INSTRUCTIONS FOR A KNIFE MAKING:

Step 1: Prepare the Blade Blank

  1. Inspect the Blade: Ensure the blade blank is free of rust or damage. Blade comes oiled, wipe it with a towel.
  2. Mark the Tang: If you plan to drill new holes for pins, mark the locations carefully. But we already have drilled holes so we don’t recommend to drill more holes for a novice knife maker.
  3. Optional Step: Before assembly, sand the blade handle (only) to improve the grip of the handle scales with blade when using epoxy. Rest assured that pins will play a key role to enhance the grip to utmost level.

 

Step 2: Prepare the Handle Scales

  1. Match the Scales to the Blade Tang: Place the tang between the scales to ensure a proper fit.
  2. Mark Pin Locations: Align the scales with the tang and mark the pinhole locations.
  3. Drill Pinholes: Drill through the scales where marked, ensuring alignment with the tang holes.

Tips:

  • Use a drill press for precise, straight holes.
  • Secure the scales to avoid slipping while drilling.

 

Step 3: Assemble the Handle

  1. Mix the Epoxy: Follow the epoxy manufacturer’s instructions to mix the adhesive.
  2. Apply Epoxy to the Tang: Spread a thin layer on one side of the tang.
  3. Attach the First Scale: Press one scale firmly onto the tang.
  4. Insert Pins or Bolts: Push the pins or bolts through the holes to secure the scale.
  5. Attach the Second Scale: Apply epoxy to the other side of the tang and press the second scale into place.
  6. Clamp the Assembly: Use clamps to hold the scales and tang together while the epoxy cures.

Tips:

  • Wipe off excess epoxy before it hardens.
  • Allow the epoxy to cure for at least 24 hours for a strong bond.

 

Step 4: Shape the Handle

  1. Outline Your Design: Draw the desired handle shape on the scales.
  2. Rough Shaping: Use files or a belt sander to shape the handle to your design.
  3. Fine Shaping: Smooth the handle edges with progressively finer sandpaper.
  4. Ensure Ergonomics: Test the handle for comfort during shaping and adjust as needed.

 

Step 5: Finishing Touches

  1. Polish the Handle: Use fine-grit sandpaper to remove scratches and achieve a smooth finish.
  2. Apply a Finish: Apply a wood oil, wax, or varnish to protect wooden scales. For synthetic materials, polish with a fine compound.
  3. Polish the Blade: Remove any adhesive residue from the blade and give it a final polish.
  4. Sharpen the Blade: If the blade is not pre-sharpened, use a sharpening stone to hone the edge.

 

Step 6: Test and Maintain Your Knife

  1. Inspect Your Knife: Ensure the handle is secure and the blade is aligned.
  2. Perform a Test Cut: Try simple cutting tasks to verify sharpness and ergonomics.
  3. Knife Maintenance: Clean the blade after each use, oil it periodically, and store it properly to prevent rust.

Optional Customizations

  • Engraving: Add initials or patterns to the blade or handle.
  • Bolsters and Guards: Enhance aesthetics and safety with additional components.
  • Liners: Add colorful spacers between the tang and handle scales for a unique look.

 

Conclusion

Your knife is now complete! With proper care, this knife will be a reliable tool and a testament to your craftsmanship. Now that you’ve crafted your knife, take pride in your accomplishment and share your masterpiece with your friends and family. Don’t forget to post a photo of your finished knife on social media!

We also encourage you to spread the word about ColdLand Knives Kits among your acquaintances. If they choose to purchase our product, it would greatly support our small business and help us thrive in the market. Thank you for being a part of the journey!

 

We’ll always be here to provide you lots of designs in your knife making hobby.

Happy knife making!